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Fluids in Motion Limited.
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Contents |
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| Section | Page | |
| Flow Assurance | 0 | |
| From Reservoir to Host Processing Facility. | 0 | |
| Preface | 2 | |
| Copyright & Warranty | 3 | |
| Contents | 4 | |
| Chapter 1 | 10 | |
| 1. | INTRODUCTION | 10 |
| 1.1 | Fluids in Motion Limited (FIM): | 11 |
| Chapter 2 | 14 | |
| 2.0 | FLOW ASSURANCE, INDUSTRY OUTLOOK, ECONOMICS AND ENVIRONMENT | 14 |
| 2.1 | Common Flow Assurance Definitions | 14 |
| 2.2 | Industry Outlook | 15 |
| 2.3 | Economics | 16 |
| 2.3.1 | Local Infra-structure | 16 |
| 2.3.2 | Water Depth | 16 |
| 2.3.3 | Tie-Back Distance | 16 |
| 2.3.4 | Capital and Operating expenditure Costs | 16 |
| 2.4 | The Environmental Implications of Oil Production | 18 |
| Chapter 3 | 20 | |
| 3 | FROM RESERVOIR…… | 20 |
| 3.1 | Oil Formation | 20 |
| 3.1 | Finding the Oil | 21 |
| 3.3 | Traps | 23 |
| 3.4 | Reservoir Appraisal | 24 |
| 3.5 | Drive Mechanisms | 24 |
| 3.6 | Predicting Reservoir Fluids Characteristics | 25 |
| 3.7 | Reservoir Fluid Types | 25 |
| 3.8 | Fluids Characterization | 26 |
| Chapter 4 | 27 | |
| 4 | —— TO HOST PROCESSING FACILITY | 27 |
| 4.1 | Conventional Shallow Water Platform | 27 |
| 4.2 | Tension Leg Platforms | 28 |
| 4.3 | The SPAR Platform | 29 |
| 4.4 | Floating Production, Storage and Offshore Loading. | 30 |
| 4.5 | Summary of Platform Characteristics. | 30 |
| Chapter 5 | 32 | |
| 5 | TRANSPORTATION FLOW ASSURANCE ISSUES | 32 |
| 5.1 | Introduction: | 32 |
| 5.2 | Flow Assurance Issues: | 33 |
| 5.2.1 | Hydrates | 33 |
| 5.2.2 | Wax | 34 |
| 5.2.3 | Asphaltenes | 35 |
| 5.2.4 | Napthanates | 36 |
| 5.2.5 | Slugging | 36 |
| 5.2.6 | Corrosion | 37 |
| 5.2.7 | Erosion | 37 |
| 5.2.8 | Emulsions | 38 |
| 5.2.9 | Scales | 39 |
| Chapter 6 | 41 | |
| 6 | COMPLEXITIES OF MULTIPHASE FLOW | 41 |
| 6.1 | Introduction | 41 |
| 6.2 | Mathematical Model- Steady State Flow | 43 |
| 6.2.1 | One Dimensional Steady State Thermal Balance Equations: | 46 |
| 6.2.2 | One Dimensional Pipeline Cool Down: | 51 |
| 6.2.3 | One Dimensional Unsteady State Conduction: | 55 |
| 6.2.4 | Joule-Thompson Temperature Effects. | 58 |
| 6.2.5 | Multiphase Flow Correlations | 61 |
| 6.2.6 | Gas Properties: | 64 |
| 6.2.7 | Compositional Models and the Equations of State: | 65 |
| 6.2.8 | Thermal Heat Transfer | 69 |
| 6.3 | Transient State Mechanistic Models: | 72 |
| 6.3.1 | Development of Mechanistic Models: | 73 |
| 6.4 | Sensitivity of Multiphase parameters: | 81 |
| 6.5 | Uncertainties in Data & Limitations of Design Tools | 84 |
| 6.5.1 | Fluid Properties: | 85 |
| 6.5.2 | Reservoir Behaviour: | 85 |
| 6.5.3 | Well and Environmental Data: | 85 |
| 6.5.4 | Predictive Techniques: | 85 |
| 6.6 | Field Data Acquisition | 86 |
| 6.6.1 | Data Transmission / Collection: | 87 |
| 6.6.2 | Data Analysis: | 87 |
| 6.6.3 | Validation: | 87 |
| 6.6.4 | Further Efforts Required in R&D | 87 |
| 6.7 | Integrated Thermo-Hydraulics | 88 |
| 6.8 | Surge Analysis | 89 |
| 6.9 | Non- Newtonian Fluid Flow. | 97 |
| Chapter 7 | 100 | |
| 7.0 | EVALUATING FLOW ASSURANCE | 100 |
| 7.1 | Hydrates | 100 |
| 7.1.1 | Preventing Hydrates Through Operational Philosophies | 102 |
| 7.1.2 | Benefits of Laboratory Tests | 104 |
| 7.2 | Wax | 106 |
| 7.3 | Asphaltenes | 110 |
| 7.4 | Naphthenates | 111 |
| 7.5 | Slugging | 113 |
| 7.6 | Scales | 115 |
| 7.7 | Emulsions | 116 |
| 7.8 | Corrosion | 118 |
| 7.9 | Erosion | 122 |
| 7.10 | Computational Fluid Analysis for Subsea Production Systems. | 127 |
| Chapter 8 | 129 | |
| 8 | OFFSHORE FIELD DESIGN, DEVELOPMENT AND OPERATIONS: | 129 |
| 8.1 | Introduction | 129 |
| 8.2 | Design Flexibility | 130 |
| 8.3 | Overcoming Operational Issues | 130 |
| 8.4 | Applying Operational Constraints | 133 |
| 8.5 | Reservoir Model | 134 |
| 8.6 | Subsea Production System | 140 |
| 8.7 | Subsea Production Equipment | 141 |
| 8.8 | Flowlines and Pipelines | 144 |
| 8.9 | Risers | 145 |
| 8.10 | Separators / Slug Catchers | 147 |
| 8.11 | Gas Release into the Atmosphere: | 152 |
| 8.11.1 | Gas Flare Design: | 153 |
| 8.11.2 | Gas Release and Dispersion. | 159 |
| Chapter 9 | 166 | |
| 9 | CASE STUDY: Concept Offshore Field Development: | 166 |
| 9.1 | Field Development Data: | 166 |
| 9.2 | Sizing of Pipeline and Risers. | 170 |
| 9.3 | Production Profiles Estimate. | 171 |
| 9.4 | Selection of Technology for the Development. | 172 |
| 9.5 | Flow Assurance Challenges and their Mitigation. | 173 |
| 9.6 | Pipeline Cool Down: | 190 |
| 9.7 | Pipeline Riser Warm-Up | 192 |
| 9.8 | Hot Oil Flushing and Surge Analysis. | 193 |
| 9.9 | Pipeline Depressurisation. | 195 |
| 9.10 | Flow Assurance Management. | 196 |
| 9.10.1 | Flow Assurance Strategy | 196 |
| 9.10.2 | Flow Assurance Management Plan | 197 |
| Chapter 10 | 209 | |
| 10 | NEW TECHNOLOGIES: | 209 |
| 10.1 | Potential Flow Assurance Solution Options: | 209 |
| 10.2 | Subsea Technologies: | 210 |
| 10.3 | Past Use Of Technologies: | 211 |
| 10.4 | Existing Subsea Technologies: | 212 |
| 10.5 | Future Subsea Technology Deployment Potential: | 213 |
| 10.6 | Subsea Technology Benefits: | 213 |
| 10.7 | Gas to Liquids Absorption Technology (GTLA): | 214 |
| 10.7.1 | Hydrates with GLTA: | 214 |
| 10.7.2 | Slugging with GTLA: | 214 |
| 10.7.3 | Pipeline Corrosion with GTLA: | 215 |
| 10.7.4 | Wax Deposition with GTLA: | 216 |
| 10.7.5 | Erosion with GTLA: | 217 |
| 10.7.6 | Scaling Potential with GTLA: | 217 |
| 10.7.7 | Emulsions Control with GTLA: | 217 |
| 10.7.8 | Operational Benefits of GTLA: | 217 |
| 10.7.9 | Cost Benefits of GTLA Vs Multiphase Production: | 218 |
| 10.8 | Other Flow Assurance Technologies: | 219 |
| 10.8.1 | Slug Control: | 219 |
| 10.8.2 | Subsea Processing: | 221 |
| 10.8.3 | VASPS- Vertical Annular Separation and Pumping System: | 224 |
| 10.8.4 | Other Subsea Separation and Pumping System: | 224 |
| 10.8.3 | Subsea Multiphase Pumping: | 225 |
| 10.8.4 | Subsea Multiphase Metering: | 227 |
| 10.8.5 | Subsea SWAG: | 228 |
| 10.8.6 | Subsea SINTEF-BP Cold Flow System: | 228 |
| 10.8.7 | Subsea Raw Water Injection Systems: | 229 |
| 10.8.8 | Technology Flow Assurance Versus Benefit Map: | 230 |
| Chapter 11 | 232 | |
| 11.0 | GAS OPTIONS FOR OFFSHORE FIELDS | 232 |
| 11.1 | General: | 232 |
| 11.2 | Compressed Natural Gas (CNG) | 233 |
| 11.3 | Liquefied Natural Gas | 235 |
| 11.4 | Gas to Liquids or GTL | 235 |
| 11.5 | Stranded gas | 236 |
| 11.5 | Technological Challenges: | 238 |
| 11.6 | Current Industry Options to Minimize Gas Flaring | 238 |
| 11.7 | Other Technologies for Gas Handling: | 239 |
| 11.7.1 | Flare Gas Recovery (FGR) | 240 |
| 11.7.2 | Gas to Wire (Power Generation): | 241 |
| 11.7.3 | Compact GTL Reformers: | 242 |
| 11.7.4 | Compact GTL: | 242 |
| 11.8 | New FIM Zero Gas Flare Concepts | 243 |
| 11.8.1 | Gas Absorption, Pumping and Transport: | 244 |
| 11.8.2 | Gas Absorption and Stored Transport via a Vessel: | 245 |
| 11.9 | Options for Small Fields Offshore | 245 |
| 11.10 | Options for Larger Fields Offshore | 245 |
| 11.11 | Ranking of Zero Gas Flare Technologies | 246 |
| 11.12 | Summary of Flared Gas Options | 247 |
| Chapter 12 | 250 | |
| 12.0 | SOFTWARE | 250 |
| 12.1 | Field Options Program: | 251 |
| 12.2 | Gas Release: | 255 |
| 12.3 | Flare Stack: | 257 |
| 12.4 | LiqNet: | 259 |
| 12.5 | GasNet: | 263 |
| 12.6 | TranGas: | 270 |
| 12.6 | Quick Surge: | 273 |
| REFERENCES: | 279 | |
| INDEX: | 284 | |


